Titanium Equipment's

Engineering & Electrochemical Equipment's Manufacture

FASTENERS, PIPES AND FITTINGS FOR CAUSTIC SODA PLANT

Caustic soda is the chemical compound sodium hydroxide (NaOH). This compound is an alkali – a type of base that can neutralize acids and is soluble in water. Today caustic soda can be manufactured in the form of pellets, flakes, powders, solutions and more. It corrodes metals, such as aluminum, tin, and zinc. During this process, it generates hydrogen, which has the potential to behave as an explosive gas. 

Carbon Steel Piping used for Caustic Service (NaOH content) may be damaged by Caustic Cracking, especially in areas with welded and discrete areas that have high stress. In chemical production, titanium is used as corrosion-resistant material instead of stainless steel, nickel base alloy and other rare metals, which is of great significance in increasing production, improving product quality, prolonging service life of equipment, reducing consumption, reducing energy consumption, reducing cost, preventing pollution, improving working conditions and increasing productivity.

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We Tiaano supply Titanium fasteners for different applications. Titanium fasteners are made up of a commercially pure grade of titanium. Titanium Fasteners are used for various application. Titanium fasteners are not only strong, but also lightweight. In terms of strength, it is almost 4 times stronger in comparison stainless steel. The best features of Titanium Fasteners includes its excellent strength to weight ratio & its inert behavior to chlorine containing compounds and seawater. Metals and alloys most frequently considered for use in caustic soda are carbon steel, stainless steels, nickel and high- nickel alloys. Depending on concentration, temperature and impurities, a wide range of alloys may be considered for use in caustic service. Increasing nickel content improves the resistance of stainless and nickel alloys to caustic. Commercially pure nickel alloys 200 and 201 are the most resistant to caustic corrosion and are widely used. Pure nickel alloys also appear to be immune to caustic embrittlement. Duplex stainless alloys also show resistance to caustic and caustic cracking. Alloy 2205 is useful up to 60% concentration at 90° C with no evidence of caustic cracking. Super duplex alloys like ZERON® 100 will offer slightly greater resistance than 2205, which benefit from higher chromium and nickel levels. Titanium alloys can be resistant up to about 40% concentration and below 80° C. Generally, titanium is less resistant than alloy 200. Zirconium alloys offer resistance up to 50% and 60° C. Tantalum is not resistant to caustic solutions.

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TITANIUM HEADERS – TOP CHANNEL & BOTTOM CHANNEL

These Headers are fitted in Titanium Chlorine Cooler Shell& Tube type Heat Exchangers for Caustic and Chlorine Industries. Shell and tube heat exchangers are considered one among the most effective type of heat exchangers. These heat exchangers have a cylindrical shell with a bundle of tubes. The tubes are made from thermally conductive materials, which allow heat exchange between the hot fluids flowing outside the tubes and the coolant flowing through the tubes. These heat exchangers offer an optimal cooling solution to different applications including:

Ä  Hydraulic

Ä  Leisure

Ä  Marine

Ä  Rail

Ä  Industrial

 

Shell and tube heat exchangers are widely used in applications, which require cooling or heating a large volume of process fluids or gases. There are a number of different types of shell and tube heat exchanger designs to meet several process needs in every industry.

Important Parts of Shell and Tube Heat Exchangers

The following are the four most crucial parts of a shell and tube heat exchanger:

Ü  Tube BundleA tube bundle consists of tube sheet sand tubes. The tube bundle is held together by baffles, and tie rods.

Ü  ShellThe tube bundle is included in a shell.

Ü  Front HeaderA front header, which is also referred to as a stationary header, is the part from where the fluid enters the tube side of the exchanger.

Ü  Rear HeaderA rear header is a part from where the tube side fluid leaves the exchanger or where it is returned to the front header.

Solid titanium headers – top channel & bottom channelare made from Titanium, Tantalum, Nickel, and Zirconium are our main focus. Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the design and manufacture of Solid titanium headers – top channel & bottom channel. We are one of the trustworthy manufacturers, exporters, dealers, and suppliers of titanium headers. Recently we have supplied titanium headers to one of our valuable customers and the product photo is attached below.

TITANIUM HEADERS – TOP CHANNEL & BOTTOM CHANNEL

Shell and tube heat exchanger is used in various industrial process applications because they can perform tasks such as:

v  Removal of process heat and feed water preheating

v  Cooling of hydraulic and lube oil

v  Cooling of turbine, compressor, and engine

v  Condensing process vapour or steam

v  Evaporating process liquid or steam

Following are some key application areas, where shell and tube heat exchangers are used:

ü  Power Generation

ü  HVAC

ü  Marine Applications

ü  Pulp and Paper

ü  Refrigeration

ü  Pharmaceuticals

ü  Air Processing and Compressor Cooling

ü  Metals and Mining

 

To know more details Please feel free to visit our website: - www.tianode.com 

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MANUFACTURING OF CAUSTIC SODA DISTRIBUTION TRAY

Nickel 201 Caustic Distribution Channel – This will be fabricated from Ni.201 plates & it will be used in the Caustic Concentration division in Caustic Soda Plants. Here tubes made of low carbon nickel alloy 201 (EN 2.4068/UNS N02201) should be used because at temperatures higher than about 315 °C (600 °F) the higher carbon content of the standard nickel grade alloy 200 (EN 2.4066/UNS N02200) can lead to graphite precipitation at the grain boundaries. Caustic soda has an aggressive impact on most metallic materials, especially at high temperatures and concentrations. It has been known for a long time, however, that nickel exhibits excellent corrosion resistance to caustic soda at all concentrations and temperatures. In addition, except at very high concentrations and temperatures, nickel is immune to caustic-induced stress-corrosion cracking. The nickel standard grades alloy 200 (EN 2.4066/UNS N02200) and alloy 201 (EN 2.4068/UNS N02201) are therefore used at these stages of caustic soda production, which require the highest corrosion resistance. Since Caustic soda (NaOH) is one of the most important chemical feedstocks, with a total annual production of 106t. NaOH is used in organic chemistry, in the production of aluminum, in the paper industry, in the food processing industry, in the manufacture of detergents, etc. Nickel is the preferred material of construction for caustic soda distribution trays where the austenitic steels cannot be used.

Recently we have supplied the caustic soda distribution tray to one of our valuable customers and the product photo is attached below

MANUFACTURING OF CAUSTIC SODA DISTRIBUTION TRAY

To know more details Please feel free to visit our website: - www.tianode.com

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SUPPLY OF HEADER FOR BRINE FILTER

Tiaano design, fabricate and supply different sizes of pipes and fittings for various industries. These pipes are used for brine filtration where brine filtration is a technology improves chlor-alkali process and it is used to produce chlorine and caustic soda which is most widely used chemicals in the world.

Advantages:

  • Excellent corrosion resistance.
  • Comprehensive performance is good.
  • Great Heat Transfer Properties.
  • Good resistance to high temperature and low temperature.

SUPPLY OF EXOTIC METAL SHELL AND TUBE HEAT EXCHANGER USED FOR CAUSTIC SODA PLANT TO GUJARAT STATE

SUPPLY OF EXOTIC METAL SHELL AND TUBE HEAT EXCHANGER USED FOR CAUSTIC SODA PLANT TO GUJARAT STATE

Ti Anode Fabricators Pvt Ltd offer the Shell Tube Heat Exchangers out of Titanium, Ti-Pd, Tantalum, Niobium Zirconium, Nickel, Hast alloy B & C, Inconel, Monel & its Alloys.

Range

Range

a) Shell Diameter               : upto 2 mtrs.

 

b) Tube Diameter              : upto 50.8 mm

 

c) Tube Sheet Details     : Thick : max 100mm

                                        : Type : Solid / Claded Plate

d) Length                                  : upto 8 mtrs.

 

e) 'U' Tubes                              : upto 8 mtrs.

Design Code

ASME & TEMA

Test

A.    Pressure

                    Shell Side : max. 50.0 Kg / cm2

           Tube Side : max. 50.0 Kg / cm2

  B.     Non Destructive Testing

 

Radiographic Test Unit (Gamma & X-Ray)

Ultrasonic Flaw Detector

Magnetic Particle Crack Detector

Liquid/Dye penetrant Test Facility

 

Inspection & Q.A

Lloyds

Humbherys & Glasgow

Devi Power Gas

Inspectorate India

IGCAR

Given below photographs shows the supplied equipment to client for your review.

Heat Exchanger are made from Titanium, Tantalum, Nickel, Zirconium, Hast alloy are our main focus.

Please feel free to contact us equipmentsmktg@tiaano.com  /  rotarysupport@tiaano.com  

Will share our credentials (client list, performance certificate, etc.) based on email request.

Ti Anode Fabricators Pvt. Ltd.

No. 48, Noothanchary, Madambakkam,

Chennai - 600 126, I N D I A.

 Email: rotarysupport@tiaano.com webpage: www.tiaano.com

 

FABRICATION SUPPLY OF EXOTIC METAL BUFFER CONTAINER SUPPLIED TO CAUSTIC SODA PLANT

FABRICATION SUPPLY OF EXOTIC METAL BUFFER CONTAINER SUPPLIED TO CAUSTIC SODA PLANT

Ti Anode Fabricators Pvt Ltd offer the Buffer Container in Titanium material, which is used for PH Value analysis in the depleted brine out. We deals all the products as per customer requirement for the following exotic metals of Tantalum, Niobium, Zirconium, Titanium, Titanium Palladium alloy (Titanium Gr.7), Molybdenum, Ceramic, PTFE or Teflon, Nickel and its alloys like Hastelloy B, B2, & C, Inconel, Monel, Nicrofer etc.

Recently we have supplied the buffer container to one of our valuable customer to Kerala and the product photo was attached below.

 

Please feel free to contact us equipmentsmktg@tiaano.com  /  rotarysupport@tiaano.com  

Will share our credentials (client list, performance certificate, etc.) based on email request.

Ti Anode Fabricators Pvt. Ltd.

No. 48, Noothanchary, Madambakkam,

Chennai - 600 126, I N D I A.

 Email: rotarysupport@tiaano.com webpage: www.tiaano.com