Precision Manufacturing and Quality Supplied: The EV-52 Salt Chest Top Cover by 

In the high-stakes environment of a Caustic Soda Plant, equipment failure isn't just an inconvenience—it's a significant financial drain. Central to the evaporation and salt separation process is the salt chest. Today, we’re taking a deep dive into the engineering excellence behind the Salt Chest Top Cover, a critical component manufactured and supplied by Ti Anode Fabricators Pvt. Ltd. (Tiaano) in Chennai, India.

Why the Choice of Raw Material Matters

When designing a Salt Chest Top Cover for a Caustic Soda Plant, the choice of Raw Material is the first line of defense against chemical degradation. For the EV-52 model, we utilize Nickel 201 (Ni-201).

Nickel 201 is chosen for its exceptional resistance to caustic alkalis at high temperatures and concentrations. Unlike standard alloys, Ni-201 maintains structural integrity in the presence of boiling caustic soda, ensuring that the Salt Chest Top Cover remains leak-proof and durable throughout its lifecycle in the Application.

Step-by-Step Manufacturing Process at Tiaano

Fabricating a high-performance Salt Chest Top Cover for a Caustic Soda Plant requires a blend of heavy-duty metallurgy and surgical precision.

1. Material Validation and Sourcing

The process begins with rigorous testing of the Ni-201 Raw Material. We verify chemical composition and mechanical properties to ensure the material meets international standards. Every Salt Chest Top Cover starts with a verified foundation.

2. Precision Cutting and Forming

Using advanced CNC machinery, the Nickel plates are cut to the exact dimensions of the EV-52 specification. Because this Application involves high-pressure environments, the tolerances are kept incredibly tight to ensure a perfect vacuum seal.

3. Specialized Welding (GTAW/TIG)

Nickel 201 requires expert handling. Our certified welders use Gas Tungsten Arc Welding (GTAW) with specific filler metals to prevent porosity. This ensures the Salt Chest Top Cover can withstand the thermal cycling inherent in a Caustic Soda Plant.

4. Machining and Flange Facing

The sealing surfaces are machined to a mirror finish. In a Caustic Soda Plant application, even a microscopic gap can lead to "crevice corrosion." We eliminate this risk through precision surface grinding.

 Rigorous Quality Assurance

As a leading manufacturer, Tiaano doesn't just build; we validate. Every Salt Chest Top Cover undergoes:

§  Dye Penetrant Testing (DPT): To detect any surface-level welding flaws.

§  Radiography: To ensure the internal integrity of the Nickel welds.

§  Hydrostatic Pressure Testing: Simulating the extreme pressures of the Application to guarantee safety.

Long-Term Value and Performance

By investing in a Salt Chest Top Cover manufactured and supplied by Ti Anode Fabricators Pvt. Ltd., plants in India and abroad benefit from reduced maintenance intervals. The EV-52 model is specifically engineered to handle the aggressive turbulence of salt slurries, making it the gold standard for any modern Caustic Soda Plant.

Partner with Tiaano

With decades of experience in exotic metal fabrication, Tiaano is your trusted partner for high-performance chemical process equipment. Whether you need a standard EV-52 replacement or a custom-engineered solution, our team is ready to deliver.

Contact us today for a technical consultation or quotation.

 Website:www.tianode.com Email: rotary@tiaano.com

Spray Nozzles Supplied by Ti Anode Fabricators Pvt. Ltd. for Chemical Process Applications

In chemical process industries, precision and durability are critical for maintaining efficiency and safety. Ti Anode Fabricators Pvt. Ltd., a trusted manufacturer and supplier, specializes in high-performance spray nozzles designed for demanding industrial environments. The Spray Nozzle - 1/4" (14mm Dia) x 22mm Long (SS 316) and Spray Nozzle - 1/4" (14mm Dia) x 22mm Long (Titanium Grade 2) are engineered to deliver consistent performance in chemical process applications across India.

How Spray Nozzles Work in Chemical Process Applications

The Spray Nozzle for Chemical Process is designed to atomize liquid into fine droplets, ensuring uniform distribution in reactors, scrubbers, and cooling systems. By controlling flow and spray patterns, these nozzles optimize chemical reactions, reduce waste, and improve plant efficiency.

Technical Specifications

o   Model: Spray Nozzle – 1/4" (14mm Dia) x 22mm Long

o   Raw Materials: SS 316 and Titanium Grade 2

o   Capacity: 1/4"

o   Installation Location: India

Raw Material Justification

§  SS 316 (Stainless Steel): Offers excellent resistance to corrosion, high strength, and durability, making it suitable for chemical environments involving acids and chlorides.

§  Titanium Grade 2: Provides superior resistance to aggressive chemicals, lightweight strength, and long service life, ensuring reliability in critical chemical process applications.

Together, these materials ensure that the Spray Nozzle for Chemical Process delivers consistent performance under extreme operating conditions.

Quality Assurance by Ti Anode Fabricators Pvt. Ltd.

Every Spray Nozzle for Chemical Process manufactured by Ti Anode Fabricators undergoes rigorous testing to meet international standards. Dimensional accuracy, flow consistency, and corrosion resistance are validated before supply. This commitment to quality makes Ti Anode Fabricators Pvt. Ltd. a trusted supplier for chemical industries across India.

Looking for reliable spray solutions for your chemical process applications?

Ti Anode Fabricators Pvt. Ltd. offers precision-engineered Spray Nozzles for Chemical Process that guarantee durability and efficiency. Contact us today at rotary@tiaano.comor visit www.tianode.comto explore our range of industrial nozzles.

Nickel 200 Expansion Bellows Supplied by Ti Anode Fabricators Pvt. Ltd.

In the chemical process industry, precision-engineered components are vital for ensuring safety, efficiency, and long-term reliability. Ti Anode Fabricators Pvt. Ltd., a trusted manufacturer and supplier, specializes in delivering high-performance solutions such as the Nickel 200 Expansion Bellow (Model No: 20-1hf-V3). With a diameter of 20 inches and thickness of 2mm, this product is specifically designed to meet the rigorous demands of chemical process applications in India.

Nickel 200 Expansion Bellows for Chemical Process Applications

The Nickel 200 Expansion Bellow for Chemical Process is engineered to absorb thermal expansion, vibration, and mechanical stress in pipelines and equipment. Its robust design ensures that chemical plants operate smoothly without leaks or failures. By using Titanium & MMO raw materials, Ti Anode Fabricators guarantees superior corrosion resistance and durability, making this product indispensable in aggressive chemical environments.

Technical Specifications

üModel: 20-1hf-V3

üDiameter: 20 Inch

üThickness: 2 mm

üCapacity: Designed to withstand high-pressure and corrosive chemical process conditions

üInstallation Location: India

Raw Material Justification

Titanium: Known for its exceptional resistance to chloride-rich and acidic environments, Titanium ensures the expansion bellow remains unaffected by harsh chemicals.

MMO (Mixed Metal Oxide): Provides enhanced durability and conductivity, reinforcing the structural integrity of the bellow under extreme operating conditions.

Together, Titanium & MMO make the Nickel 200 Expansion Bellow for Chemical Process a reliable solution for industries requiring long-lasting performance.

Quality Assurance by Ti Anode Fabricators Pvt. Ltd.

Ti Anode Fabricators Pvt. Ltd. follows stringent quality control measures to ensure every Nickel 200 Expansion Bellow for Chemical Process meets international standards. From raw material inspection to final product testing, each stage is carefully monitored. Weld integrity, dimensional accuracy, and corrosion resistance are validated before delivery, ensuring customers receive only the highest quality products.

For chemical process industries seeking reliable expansion solutions, Ti Anode Fabricators Pvt. Ltd. offers unmatched expertise and proven performance.

Contact us today at rotary@tiaano.com  or visit www.tianode.com to learn how our Nickel 200 Expansion Bellows for Chemical Process can enhance your operations.

High-Performance Titanium Electrodes Manufacturing for Advanced Chemical Process Industries

Imagine a sudden, catastrophic failure in your electrolytic cell—a breakdown that halts your entire production line, wastes expensive reagents, and poses a significant safety risk to your personnel. In a high-stakes Chemical Process, substandard components are a ticking time bomb. The culprit is often the degradation of low-quality conductive elements. To combat this, Ti Anode Fabricators Pvt. Ltd. provides a specialized solution: high-strength Electrodes engineered specifically for the most demanding Chemical Process environments, utilizing premium Titanium as the foundational Raw Material.

Precision Engineering for Corrosive Environments

Standard metal plates simply cannot withstand the oxidative stress of a modern Chemical Process. Our precision-engineered Electrodes are manufactured with a specific geometry—OD 45MM X ID 20MM X 1MM THK—to ensure optimal current distribution and surface area interaction. When you integrate these Electrodes into your Chemical Process, the choice of Raw Material is paramount. We utilize Titanium (Grade 5) to provide an unmatched strength-to-weight ratio and superior fatigue resistance.

Why Grade 5 Titanium is the Industry Choice

The justification for using Titanium Grade 5 as the Raw Material for these Electrodes lies in its alloyed properties. Unlike commercially pure grades, this Raw Material—Titanium Ti-6Al-4V—offers enhanced mechanical strength, ensuring the Electrodes maintain their dimensional stability during high-pressure Chemical Process cycles.

By choosing Ti Anode Fabricators Pvt. Ltd., you are securing Electrodes where the Raw Material—Titanium—is sourced and certified to meet stringent international standards. In every complex Chemical Process, the longevity of the Electrodes directly impacts your bottom line; thus, utilizing high-grade Titanium as your Raw Material is an investment in operational continuity.

Technical Specifications & Quality Assurance

Our manufacturing facility in India adheres to a "Zero Defect" policy. The Electrodes designed for your specific Chemical Process undergo rigorous testing:

Ø  Dimensions: Outer Diameter 45MM, Inner Diameter 20MM, 1MM Thickness.

Ø  Material: Titanium Grade 5 (Ti. GR.5).

Ø  Surface Finish: High-precision machining to ensure uniform electrochemical reaction.

Ø  Raw Material Verification: Spectroscopic analysis of the Titanium to confirm alloy composition.

Expert Installation and Capacity in India

We don't just supply components; we provide comprehensive solutions with Installation At: India. Our team ensures that these Electrodes are perfectly aligned within your Chemical Process reactors. Because the Raw Material is high-grade Titanium, these Electrodes offer a significantly longer lifecycle compared to traditional graphite or lead-based alternatives, reducing the frequency of replacement and hazardous waste generation in your Chemical Process facility.

Optimize Your Electrolytic Performance

Don't settle for "good enough" when your production efficiency is on the line. Trust the expertise of Ti Anode Fabricators Pvt. Ltd. to supply the high-precision Electrodes your facility deserves.

Contact our technical team today:

·        Website:www.tianode.com

·        Email: rotary@tiaano.com

·        Location: Installation and Service available across India.

Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the manufacture of the Titanium GR.2 Fasteners. Titanium Grade 2 Fasteners the highest ductility and an excellent resistance from mild to high oxidization.

Tiaano design and manufactures Fasteners by using Inert metals of Titanium, Tantalum, Nickel, Hastelloy, Niobium, Duplex SS etc. Titanium Grade 2 Fasteners are well versed in high corrosion resistance.

Tiaano is well versed in manufacturing the Fasteners in various metals:

·         Titanium

·         Tantalum

·         Zirconium

·         Niobium

·         Hastelloy®

·         Monel®

·         Inconel®

·         High Nickel Alloys

·         Duplex Stainless Steel

·         Super Duplex Stainless Steel

Tiaano manufactures Titanium Fasteners in accordance with all major international design standards.

·         ASME

·         TEMA

·         API

·         ASTM

·         AWS

Our sincere team of professionals and employees are always making an extensive effort to make high range of qualitative products which can be completely satisfy the expectations of our reliable consumers. You can avail this range of Clamps at a very reasonable price and with customer customization. We are proficiency in ethical to the equipment demands in diverse industries including Power, Oil & Gas, and Chemical, Water & Waste Water Treatment, Food, Pharma and others.

Enquiry

For any inquiry in regards to Titanium GR.2 Fasteners please contact us on +91 8438164458 or email us on aerospace@tiaano.com.

Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the manufacture of the Titanium Centrifugal Pump with Motor. Centrifugal Pumps are used to transport fluids by the conversion of rotational kinetic energy to the hydrodynamic energy of the fluid flow.

The fluid enters the pump impeller along or near to the rotating axis and is accelerated by the impeller, flowing radially outward into a diffuser or volute chamber, from which it exists. Nickel, Titanium and Hastelloy Centrifugal Pumps we have supplied to the overseas companies.

Centrifugal Pumps are commonly uses in Water, Sewage, Petroleum and Petrochemical Pumping. Titanium Centrifugal Pumps are often chosen for their high flow rate capabilities.

Types and Applications of Centrifugal Pumps:

Enquiry

For any inquiry in regards to Titanium Centrifugal Pump with Motor Coils please contact us on +91 8438164458 or email us on aerospace@tiaano.com

Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the manufacture of the Nickel Sleeve. A shaft sleeve acts as a shield for the shaft assembly in pumps and compressors. A shaft sleeve is a hollow metal tube, cylindrical in shape, which is mounted over a shaft and shaft assembly to protect it in a corrosive environment. 

The function of the impeller sleeves is to protect the shaft from wear and coming in contact with the pumping fluid. Pump shafts are usually protected from erosion, corrosion, and wear at seal chambers, leakage joints, internal bearings, and in the waterways by renewable sleeves. Pump sleeves help direct water flow to properly cool motors. Submersible pump motors require water flow over them to dissipate heat.

A shaft sleeve is a cylindrical hollow metal tube placed over the shaft to protect as it passes through the packing. Pump shafts are often protected from erosion, and wear at leakage joints, seal chambers, internal bearings and in the waterways by renewable sleeves. The most common shaft sleeve function is that of protecting the shaft from packing wear at the stuffing box. A shaft sleeve used between two multistage pump impellers conjuction with the inter-stage bushing to form an inter-stage leakage joint is called an inter-stage or distance sleeve.

Our sincere team of professionals and employees are always making an extensive effort to make high range of qualitative products which can be completely satisfy the expectations of our reliable consumers. We are proficiency in ethical to the equipment demands in diverse industries including Power, Oil & Gas, and Chemical, Water & Waste Water Treatment, Food, Pharma and others.

Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the manufacture of the Titanium Chemical Heater. Tiaano has emerged as one of the topmost Titanium Heater Manufacturers.

Customer can avail them at various capacities and lengths. They are used in a number of industries, and our understanding of the heating requirements in these industries helps us in manufacturing ideal products for them. Our manufacturing facility is equipped with all the modern tools and latest technology required to create premium quality products. As they are made from titanium, there is no build-up of minerals, and it also makes these heaters resistant to corrosion.

Major Qualities of Our Titanium Heaters:

• Energy Efficient - They are energy efficient and their long-term use will result in a lot of savings.
• Durability - Titanium Heater is highly durable owing to the material used in manufacturing them. You can expect a longer working life from them. You can expect a longer working life from them.
• Accuracy - In most cases, the sensor is far from the heating element which gives it greater accuracy in controlling the temperature.

Tiaano has carved a niche for itself as one of the most reliable Titanium Immersion Heater Exporters and Suppliers in India. Our Titanium Water Heater is appreciated for its durability and corrosion resistance. Get in touch with us to place your order.

Our sincere team of professionals and employees are always making an extensive effort to make high range of qualitative products which can be completely satisfy the expectations of our reliable consumers. We are proficiency in ethical to the equipment demands in diverse industries including Power, Oil & Gas, and Chemical, Water & Waste Water Treatment, Food, Pharma and others.

Enquiry

For any inquiry in regards to Titanium GR.2 Chemical Heater please contact us on +91 8438164458 or email us on aerospace@tiaano.com.

Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the manufacture of the Titanium Seamless Sleeve.

Tiaano design and manufactures Tantalum Seamless Sleeve by using inert metals of Titanium, Tantalum, Nickel, Hastelloy, Niobium, Duplex SS etc. Tantalum sleeve is considered the most versatile and high corrosion resistance.

Ti Anode Fabricators Pvt Ltd offer the Sleeves for thermowell and or Sensor Safety pocket out of Tantalum, Niobium, Zirconium, Titanium, Titanium Palladium alloy (Titanium Gr.7), Molybdenum, Ceramic, PTFE or Teflon, Nickel and its alloys like Hastelloy B, B2, & C, Inconel, Monel, Nicrofer etc.

Design:

Tiaano’s Thermowells and Sleeves are designed to meet standards, established by BSI, DIN, ASME, ISO 9001 and other authorities; manufactured in-house from traceable Exotic & Refractory Metals, Precious & non-ferrous metals and Polymer elements. They are all precision made to the highest standards of finish in our modern well equipped machine shop.

Quality:

1.       ASME IX coded welding

2.       Gun drill facility to ASTM A182 or BS 503

3.       NACE Heat treatment MR-01-75.

4.       Computerized corrosion database.

5.       Full material traceable

6.       Variety of thermowell sleeves is from "single roof”

7.       Pneumatic test on sleeves up to 30 kg / cm2 for 2 hours.

Dye penetrant and Radiography test as and when required.

Availability:

A.  Fabricated Sleeves

*Seam welds Sleeves.

*Seamless (Safety Pockets) Sleeves.

                        *Seamless Exotic metal sleeves.

*Ceramic Tube Wells.

* Polymer Wells.

B.  To prevent Crevice corrosion, Oxide (MMO) layer coating on Sleeves

C.  Accessories of Plug or Cap, Nut and chain with well. 

Our sincere team of professionals and employees are always making an extensive effort to make high range of qualitative products which can be completely satisfy the expectations of our reliable consumers. You can avail this range of Clamps at a very reasonable price and with customer customization. We are proficiency in ethical to the equipment demands in diverse industries including Power, Oil & Gas, and Chemical, Water & Waste Water Treatment, Food, Pharma and others.

Enquiry

For any inquiry in regards to Titanium Seamless Sleeve please contact us on +91 8438164458 or email us on aerospace@tiaano.com.

Ti Anode Fabricators Pvt Ltd has an internationally recognized reputation for the manufacture of the Titanium GR.2 Fasteners and covers. Titanium Grade 2 Fasteners and cover are the highest ductility and an excellent resistance from mild to high oxidization.

Tiaano design and manufactures Fasteners by using Inert metals of Titanium, Tantalum, Nickel, Hastelloy, Niobium, Duplex SS etc. Titanium Grade 2 Fasteners are well versed in high corrosion resistance.

Tiaano is well versed in manufacturing the Fasteners in various metals:

·         Titanium

·         Tantalum

·         Zirconium

·         Niobium

·         Hastelloy®

·         Monel®

·         Inconel®

·         High Nickel Alloys

·         Duplex Stainless Steel

·         Super Duplex Stainless Steel

Tiaano manufactures Titanium Fasteners in accordance with all major international design standards.

·         ASME

·         TEMA

·         API

·         ASTM

·         AWS

Our sincere team of professionals and employees are always making an extensive effort to make high range of qualitative products which can be completely satisfy the expectations of our reliable consumers. You can avail this range of Clamps at a very reasonable price and with customer customization. We are proficiency in ethical to the equipment demands in diverse industries including Power, Oil & Gas, and Chemical, Water & Waste Water Treatment, Food, Pharma and others.

Enquiry

For any inquiry in regards to Titanium GR.2 Fasteners please contact us on +91 8438164458 or email us on equipmentsmktg@tiaano.com.